They are based in England and only ship to the UK now but they are planning an office in San Francisco. Check out Plykea
From their website:
At Plykea we manufacture premium quality doors, drawer fronts, cover panels and worktops, specifically designed to fit IKEA’s latest range of Metod kitchen cabinets. Using the latest CNC machinery each item is precision cut to ensure it fits as perfectly as any original IKEA door or drawer front. We then hand finish everything we make first by sanding any wooden faces or edges, then applying several coats of clear hard wax oil to create a finish that is both beautiful and durable.
So you buy the base cabinets from Ikea and then use these people to modify the drawer fronts and countertops - very high quality and very clever idea. They just do the kitchen counters for now but intend to start on other furniture later this year. Everything is cut to order using CNC so you can add modifications to their existing designs.
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